How to Make a Jewelry Jig - Example, Ear Wire Jig

Round Pen Diameter - How to Make a Jewelry Jig - Example, Ear Wire Jig

Good evening. Today, I found out about Round Pen Diameter - How to Make a Jewelry Jig - Example, Ear Wire Jig. Which may be very helpful to me and you. How to Make a Jewelry Jig - Example, Ear Wire Jig

Jewelry jigs are very easy to make, if you have wood, a saw and a drill. Jigs make duplicating a wire compose very easy. I prefer the home made collection jig since the pegs are writing materials and do not wobble when bending the wire.

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Round Pen Diameter

Materials needed:

4"x4"x2"thick piece wood
1/8 x 1" brad nails
1/4" diameter wooden dowel
20 gauge institution wire
drill
1/4" drill bit
wooden or rubber mallet
anvil or pounding block
saw
graph paper
file or burr cup
round nose pliers
flush cutters
sharpie pen

To begin, find a piece of scrap lumber at least 4"x4"x2" thick. A thinner piece of lumber can be used, but the 2" thickness gives more weight and stability to the jig. This size should be large enough to make several jigs on the same wood block.

Draw the compose on graph paper with a soft pencil.

Mark with dots the places to put brads or dowels(for large curves) for bending.

Turn the paper over on the wood block and draw over the design. This will make a light tracing. Other recipe to duplicate the compose (if you have a prototype) is to trace nearby the piece on the wood block.

We are going to make an ear wire jig as an example.

To place the dowel, drill with a 1/4" bit 1/2" into the wood block. Set a drill press to this depth or mark this depth with tape on the drill bit. Cut the dowel piece 1 1/4 -1 1/2 inch in length. Sand or shave off the edges slightly on one end. Insert the shaved end of the dowel into the hole and use the mallet to wedge it tightly into the wood block.

Mark a cross on the top of the dowel to divide it into four equal parts. (Some designs might use a cross marked on the wood block.) At the 3 o'clock position 3/16" away from the dowel, mark a dot (position 1). At the 6 o'clock position 7/16" away from the dowel, mark a dot (position 2). 5/16" below the last dot and in a parallel line adjacent to Position 2, mark with a dot (position 3). Position 3 gives a exiguous bend in the end of the ear wire. The tops of the brad nails should be filed or ground to make removing articles form the jig easy. Drive the brad nails in 1/4" at each position. For other designs, smaller dowels can be used with matching diameter drill bits.

To conserve costly wire when production an ear wire or any prototype, mark 20 gauge institution wire with sharpie in 1 inch increments. With round nose pinchers make a loop large enough to fit the brad at position 1. Put loop over brad at position 1 with the loop opening toward the dowel, bend nearby dowel, then bend in the middle of dowel and brad at position 2, then bend to position 3. Cut the wire at position 3. Take off ear wire or prototype from jig.

To flatten the ear wire or prototype, place on an anvil or pounding block, hitting it several times with a rubber mallet. This hardens the metal production it brittle. Never pound where wires cross since the wires might break. Level the ends of the ear wires with a file or burr cup.

Determine from the sharpie marks the distance of wire used. Mark a line the distance plus about 1/4" on the wood block. This will facilitate measuring wire for future projects.

Jigs can be made to make ear wires with beads, a collection of shapes or longer tails. With imagination the possibilities for duplicating jewelry designs pieces made by bending wire are endless.

Although the terminated jig looks rough, it works very well.

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